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Tilting Bowl Plucker

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SKU:
CAT 155A
Tilting Bowl Plucker
  • The tilting bowl works in unison with the 12 bird stunner/bleeder  CAT 63D and 200L scalding tank CAT 103-3. The scalded chickens are placed into stainless steel plucking bowl, whilst the plucker is running. The plucking time is about 50 sec, after which cold water valve on the bowl is opened for about 10 seconds and the feathers are flushed out. At the same time the chicken carcasses are scrubbed clean and cooled down. To eject the birds a lever on the side of the plucker is pulled to tilt the bowl allowing the birds to discharge below.

  • Function:
    • o   The tilting bowl works in unison with the 12 bird stunner/bleeder and 200L scalding tanks.
    • o   This combination ensures that the most efficient feather release is achieved
    • o   The scalded chickens are placed into stainless steel plucking bowl, whilst the plucker is running
    • o   The plucking time is about 50 sec, after which cold water valve on the bowl is opened for about 10 seconds and the feathers are flushed out.
    • o   At the same time the chicken carcasses are scrubbed clean and cooled down
    • o   To eject the birds a lever on the side of the plucker is pulled to tilt the bottom of the bowl for the chickens to pass through and fall into a crate placed in front of the machine.
  • Description:Specifications:
    • o   The plucker is well balanced and free standing with a capacity of 12kg (live weight) per minute
    • o   The machine has low power consumption, driven by a 1,1 KW motor 240V, single phase as standard. 
    • o    380 V 3 phase / 240V 3 phase and other voltages are optional.
    • o    The motor is mounted high at the back of the machine under the starter box out of the general water splash area.
    • o   The starter box is large enough for the addition of timers, o'load relays etc. to be fitted if required.
    • o   The motor shaft has a lip seal between the shaft and the motor casing to prevent the ingress of water into the top bearing housing.
    • o   A shaft seal located on the bottom of the frame is there to prevent water spray from the plucking bowl entering the lower pluck head bearing.
    • o   The tilting bowl action eliminates an ejection door with hinges etc. This makes the construction of the bowl stronger, resulting in a smoother inside finish that is easier to keep clean.
    • o    The loading door hinge is an integral part of the plucker bowl covering the whole length of the door.
    • o   A harness bolted to the top of the bowl gives rigidity and accommodates the tilting mechanism.
    • o   The bowl harness has two stops on the side of the machine frame that ensures the bowl being held securely in place during the plucking cycle.
    • o   The plucking head uses a standard plucking finger ±80mm long that pulls into a hole of 19mm diameter.
    • o   The Pluck fingers are arranged in a spiral sequence moving upwards to turn carcasses over during plucking.
    • o   A medium to hard plucking finger is preferred (55 to 60 degrees Shore A hardness), as the plucking finger has to pluck, as well as, turn the birds for all round plucking.
    • o   The pluck finger consumption is about 1 finger per 1500 birds plucked. This figure may vary if the machine is overloaded and worn or broken pluck fingers are not replaced timely (or with poor rubber quality).
    • o    The main frame of the plucker is made from heavy gauge mild steel, completely welded and hot dip galvanised, thus giving complete rust protection outside and inside the tube sections.
    • o    All bolted connections on the frame and the pluck bowl are Silicon sealed for hygienic reasons.
    • o   Capacity: 12 kg/ min
    • o   Frame: welded and galvanized
    • o   Plucking bowl:  grade 304 stainless steel
    • o   Plucking head: galvanized steel tube with 59 pluck fingers
    • o   V-belt drive: single nylon 10N1520 V-belt with aluminium pulleys
    • o   Bearings: 25 mm, 4 hole sealed flange units, with a shaft seal between the bowl and bearings
    • o   Motor: 240 V single phase
    • o   Starter: rotary switch
    • o   Size: 1,000 mm long, 730 mm wide, 1,300 mm high
    • o   Mass: 115 kg

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